The nutrient solution is the basis of all
hydroponics, it is the most important thing for you to
come to grips with and it is the key to your success.
The nutrient solution is, put simply, the liquid that
you water your plants with. It must contain all the mineral
elements needed for plant growth and they must be in the
correct proportions. Nothing can be left out, even micro-nutrients
such as molybdenum which should be in your solution in
a concentration of less than one part per million. Fortunately,
these days there are a number of good nutrient solutions
on the market and it is simply a matter of choosing the
product that best suits your particular needs.
Hydroponic Nutrient Solutions
Some of the mineral salts used in nutrient
formulation tend to react with each other in concentration
so nutrient solutions are usually formulated in an A and
B (& C) pack and only mixed together in working solution.
Keeping certain salts separate from each other means that
the chemist has no restrictions and can supply exactly
what the plant needs. Professional growers always use
separate A and B (& C) tanks and it is now very easy
for the home grower to maintain this professional standard.
Hydroponic Systems
Hydroponic systems can be divided into two
distinct types and are usually termed passive and active
systems.
A passive hydroponic system is one in which
the nutrient solution is supplied to the plant periodically,
usually by hand, and is allowed to sit in a reservoir
of some sort to be used by the plant as needed. The simplest
passive system is pot culture which is fully explained
below. Passive systems are not favoured by commercial
growers because of the difficulty of watering large numbers
of plants. For smaller growers, they have a lot to offer
as great results can be achieved with simple pot culture.
The capital costs are usually much smaller too and there
is less that can go wrong.
An active hydroponic system is one in which
a pump is used to supply the solution to the plants on
a regular basis. The solution is usually recirculated
which is the most significant difference between the systems
in terms of management. Active systems can be divided
into several different types: rockwool, NFT, and Flood
and Drain. All these systems are well proven and they
all have advantages in certain situations. It will be
up to the grower to decide which system suits his or her
purpose. All the major techniques will be examined in
this paper with the intention of helping the grower to
decide which suits them best.
Passive Systems
Pot Culture
This is the simplest and safest way of growing in hydroponics.
It is the true passive system, ideal for beginners but
also favoured by experienced growers because remarkable
results can be achieved with very little outlay. It is
suitable for almost all types of plants and almost all
growing situations. It is very cheap to set up and it
is hard to fault it as an effective growing system.
Theory of Pot Culture
Pot culture is deceptively simple and
it works due to the principle of capillarity. Basically,
it is a simple matter of filling a pot with a suitable medium
and supplying nutrient solution from a reservoir (saucer).
The medium will bring the nutrient solution upwards by capillary
action and maintain a constantly moist environment around
the roots. Although the medium will always be moist, it
will also retain a lot of air spaces around the roots. It
is this combination of constant moisture, constantly available
nutrients and high levels of air supply that make up the
perfect root zone for optimum plant growth. This is what
makes pot culture work so well.
The Pot or Container
The first step in pot culture is the choice
of a suitable pot and saucer. Pots should always be plastic.
If artificial light is used, you will want to use white
pots if possible. The ideal size for larger plants, such
as tomatoes would be around 15 litre capacity while a
pot of about half that size will be useful for most small
plants. The other requirement is a deep saucer to act
as a reservoir beneath the pot. The popular Hydropot,
available from most hydroponic dealers, is ideal for larger
plants. It has a 13 litre capacity, is a brilliant reflective
white and is supplied with a deep saucer. Hydropot is
perfect for the cultivation of larger plants. For more
information about pot culture, please see the section
Simple Steps to Successful Pot Culture below.
For medium sized plants such as capiscums
and most popular flowering plants there is a huge choice
of suitable containers available at local garden centres.
Just bear in mind that you need to maintain a reasonably
deep reservoir at the bottom so look for saucers or trays
to go with your pots. For small plants such as strawberries,
herbs or salad vegetables, we would recommend plastic
troughs which are available in a range of sizes. These
troughs are also suitable containers for African violets,
strawberries or virtually any small plants.
Growing Media
Having chosen a suitable pot or container you will need
to fill it with a growing medium or soil substitute. The
medium acts as an anchor for the roots and maintains a
balance of moisture and air in the root zone. If it does
this effectively then your pot culture will be successful
so it is clear that choosing the right medium is of great
importance. There are three main choices for pot culture
and your choice will be determined by cost, availability
and by the plants you plan to grow.
Perlite
This is a great medium. It is cheap and lightweight and
amazingly effective. Perlite is a naturally occurring
volcanic rock that is treated in a furnace in a process
known as exfoliation. Perlite is highly recommended because
it has superb capillarity. Capillarity is the ability
to lift moisture from a reservoir and it is the key to
success with perlite. Perlite does have a tendancy to
attract algae which will appear as a green stain on the
surface. This is nothing to worry about but it is considered
to be unsightly. An occasional sprinkling of clean dry
perlite will keep it covered and under control. Perlite
is by far the cheapest of the growing media and is available
in 100 litre sacks from Esoteric Hydroponics.
GreenMix
This is a specially developed medium from
Grodania in Denmark. It is blended from different types
of rockwool to ensure the best possible ratio of moisture
to air space in a growing medium. This is unquestionably
the growing medium of the future. It will hold far more
moisture than most other mediums, while still retaining
plenty of air around the roots.
GreenMix is more expensive then perlite or
clay pebbles and may not therefore be viable for low value
crops. For more valuable plants such as orchids for instance,
it may well be found to outperform every other medium.
GreenMix is now available from grow shops everywhere.
Please ask your dealer for more information. GreenMix
for Orchids is also now available as a drier, more aerated
mix containing perlite. This is highly suitable for the
cultivation of orchids.
Expanded Clay (Clay Pebbles)
These pebbles are manufactured specifically for plant
culture. They are lightweight and sterile and they have
a distinct advantage over other media in that they are
infinitely reusable. They are the perfect growing medium
for house plants and almost anything in a small container
and they are part of the hydro culture system which is
designed for these plants. Clay pebbles are also available
from Esoteric Hydroponics.
Simple Steps to Successful Pot Culture
We will assume that you already have plants ready to
be planted out. Once you have your small seedlings or
cuttings, you will be ready to move into pot culture.
Pot Culture - with Perlite
The first step is to reduce the size of the
holes at the bottom of the pot. Large holes will allow
perlite to wash out but they can easily be reduced with
a simple strip of waterproof tape such as ducting tape
which is available from any hardware store. Small holes
must of course be left on the bottom of the pot to allow
the free passage of nutrient solution into the pot and
upwards into the root zone.
The perlite can now be added to the pot and it should
be filled to about the ¾ mark.
Moisten the medium thoroughly with a hose or watering
can. Once wetted, there will be no further problems with
dust from perlite (see warning below). Make a suitable
hole in the centre of the pot and place your seedling
or cutting in it. Add more media as required and rake
it around the plant then firm it down as you would with
soil.
Water your new plant thoroughly with half strength Optimum,
ensuring that reservoir (saucer) is full. With perlite
you should always water from the top through the medium
until the saucer is full. You will need to make sure the
saucer is topped up at regular intervals. While your plants
are small they will probably only require watering every
three days or so but they will grow very quickly and before
long you will be needing to water them every day. You
should try to let the saucer get empty but not dry between
waterings as this allows good aeration of roots.
Never let the saucer dry out completely. It is advisable
to flush your pots by water with plain tapwater until
it runs out at the bottom of the pot, about every 4 weeks
to remove any potential build up of salts.
WARNING!
ACHTUNG!
Dry perlite is very dusty and is best
handled outdoors. Care should be taken to ensure that dust
is not inhaled as it may constitute a health hazard. GreenMix
can easily irritate the skin and is best handled with plastic
gloves
Maintenance of Plants in Pot Culture
To maintain your plants in pot culture is
now very easy. All that you need is a good sized drum
of nutrient solution and a watering can. Water your plants
every 2 to 3 days. Try and ensure that the saucer does
not dry out but avoid keeping it full all the time too.
It is best to fill it just as it becomes empty which will
allow maximum aeration of the root zone. It is possible
to automate your pot culture system by placing drippers
in each pot and using a pump on a timer. This is not usually
recommended because each pot will require different amounts
of nutrient so there will always be overflows. If you
are growing in a greenhouse and have good control of the
humidity levels, it may be possible to supply nutrient
this way. For most situations, however, consider pot culture
as a passive system that requires hand watering on a regular
basis.
Nutrient should be supplied to the plants
with a CF of around 2 mS/cm2 and a pH of 6. These values
will be suitable throughout the crop but it is very important
to check the solution in the reservoirs at least once
a week. You may find the conductivity creeping up and
when you do, it will be a very good idea to make up a
barrel of pure water and use that for a few days until
conductivity in saucers has been well reduced.
The Conductivity Truncheon is ideal for checking
the solution in saucers. If it does get very high, it
will be necessary to flush the entire crop. You will need
to pass several litres of water through each pot to wash
out the excess salts.
Pot Culture - GreenMix
Greenmix is a blend of mineral fibres in
very exact proportions. Some of the fibres are water absorbent
and the others water repellent. The result is a superb
crumbly growing medium that combines the best characteristics
of high aeration and good moisture retention to outperform
any other soil substitute. The mixture is buffered with
clay and lignite to ensure that a neutral pH is easily
maintained. All the grower needs to do is water with a
top quality nutrient solution such as Optimum.
Growing plants in greenmix is incredibly
easy. In fact, in many respects, you treat it just like
soil. Your new plants in wrapped cubes can easily be transplanted
to greenmix as follows.
Half fill a suitable plastic pot with Greenmix.
Pot sizes as with perlite culture above. Water gently
with half strength liquid nutrient solution until well
wetted throughout.
Remove plastic sleeve from the wrapped cube and gently
place it in the pot.
Add more greenmix around the plant until it is well supported
on all sides. Ensure that the wrapped cube is covered.
Water gently with more liquid nutrient solution until
it is running out of the bottom of the pot.
Place the pot in a tray or saucer. Ensure that there is
nutrient solution in this tray at all times. As long as
there is some moisture in the saucer, you can be sure
the plant is supplied. Due to the fantastic capillarity
of Greenmix, it may be found best to add nutrient to the
saucer rather than through the pot. You will find that
it will soak up large amounts of solution. Ensure that
you leave the tray or saucer full after each watering.
Allow it to get almost empty before watering again.
Recycling the Growing Medium
Perlite can be reused after one or two crops
but it is advisable to flush it through very thoroughly
and pick out all the old roots before replanting. Some
authorities recommend sterlising old perlite with a weak
solution of household bleach before reusing. Remember
to flush thoroughly with fresh water afterwards. If you
do decide to discard perlite, remember that it can be
a valuable soil amendment and can be added to potting
soils or dug into garden beds. Clay pebbles can be reused
indefinitely and it is an easy matter to sterlise them
with bleach between crops but remember to rinse them thoroughly.
Greenmix is difficult to reuse and is probably best used
as a valuable addition to potting soils or just dug into
the garden beds.
Smaller Plants
Discarded lengths of PVC pipe are ideal
for suspended planting of strawberries or herbs. Stormwater
pipe (9cm diameter or larger) can be used in lengths up
to about 1.5m. One end should be capped and a hole drilled
in the side about 10 cm above the end cap. Planting holes
can easily be made with a holesaw and should be evenly
spaced around the outside of the pipe. Once the pipe is
filled with a growing medium, the young plants can be
carefully inserted through the holes into the medium.
Once the pipe is suspended in a suitable location, the
nutrient solution should be introduced into the top of
the pipe by dripper hose or watering can until it runs
out of the side hole, where it can be collected for reuse
if necessary. This should be done 2 to 3 times a week.
Watering will need to be more frequent with the suspended
pipe if it is longer than one metre, perhaps once a day.
This is because the medium at the top may be too far away
from the reservoir to fully benefit from the capillarity
of the perlite.
Active Systems
There are 3 basic types of hydroponic system
in use by commercial growers and they are all adaptable
to smaller scale for the hobby grower. They all have advantages
and disadvantages and the choice of the individual grower
will depend very much on their specific requirements.
It is only possible here to offer an overview of these
systems with the intention of helping the grower decide
what suits their purpose. Esoteric Hydroponics stock a
good range of books on commercial hydroponics and it is
recommended that any grower contemplating an active system
should read everything available on the subject.
Q: Should I recirculate my nutrient or should
I build a "total loss" system?
A: This decision is basic to your choice of a new system
and you have to decide this before you go any further.
A recirculating system is based on a tank of nutrient
which circulates through the system and back to the tank
on a regular basis. A total loss system will supply nutrients
to the plant on a regular basis and then the excess will
run to waste. For smaller growers, this choice is easy
as a total loss system is much harder to build and manage
on a small scale than a recirculating one. Total loss
is best suited to the larger greenhouse and is very difficult
to operate indoors. For the purpose of this factsheet,
we will be concentrating on recirculating systems as these
are best suited to most hobby growers.
Flood and Drain (Ebb and Flow)
This is the active system for handling plants
in pots or other individual units. It is highly efficient
and very easy to manage but it does require a bit of work
initially to set up. The basis of Flood and Drain is a
table with sides that can hold a certain level of nutrient
solution. The solution should be pumped in on a regular
basis and allowed to drain out as quickly as possible.
The plants stand on the table in pots filled with a growing
medium as in pot culture. The incoming nutrient will rise
up from the bottom, flooding the roots and driving all
the stale air from the root zone. As the nutrient level
begins to go down, fresh oxygen-rich air will be drawn
down from the top. It is this dynamic interaction of moisture
and air in the root zone that makes Flood and Drain so
effective.
The plumbing is quite simple but you need
to ensure that nutrient will flow back through your submersible
pump. Some pumps will not allow this and you will then
need to install a bypass to ensure that nutrient can return
to the tank and drain the table fully. It is very important
to ensure that the table is completely level so that all
pots receive the same amount of nutrient. The Future Garden
and Nutriculture Flood and Drain Tables are tried and
tested systems which have many refinements and are considered
the most complete systems on the market today. Such tables
can be obtained from Esoteric Hydroponics.
The best medium for Flood and Drain
systems is undoubtedly clay pebbles. Pots should be flooded
to at least one half of their total depth and this depth
is set by the position of the overflow pipe. Flooding
should be controlled by a timer on the pump but the emergency
overflow outlet will allow this pump setting to be non-critical
and will ensure that the table cannot overflow. Setting
the timer will be a simple matter of timing the flood
operation until nutrient is flowing out of the overflow.
The pump should then come on for this length of time at
least four times a day and up to twice an hour in very
warm weather.
Important Points to Remember with Flood and Drain
The table needs to be very strong. Remember
that water is very heavy so you will need to calculate
the weight in your table when it is full and make sure
that it is constructed strongly enough to hold it. The
equation is very simple and can be expressed as:
Length × width × max depth (in cm) = volume
in litres = weight in kilos (1 litre of water = 1 kilo)
You will need to cover the table and exclude
light or you will have a lot of algae around the bottoms
of the pots. A sheet of white / black / white plastic
will be ideal and can be stretched tight across the table
before the pots are placed on it. It is then a simple
matter of cutting holes for the pots.
Flood and Drain will be improved if you warm and aerate
the nutrient solution before supplying it to the plants.
A simple aquarium heater will suffice to maintain the
temperature of the solution - 18-22°C would be ideal.
An aquarium airstone in the tank will help to ensure that
the solution is carrying the maximum amount of dissolved
oxygen which will certainly benefit plant growth. Oxy
can be added to the tank at regular intervals to improve
levels of available oxygen still further.
Flood and Drain can also be used with rockwool cubes.
This is in fact one of the best ways of handling large
numbers of plants. Due to the high level of fluid retention
in this medium, however, there are slightly different
guidelines for its use. In the first place, it will not
be necessary to flood the table to any great depth, it
is only required that the nutrient solution just touch
the bottoms of the rockwool cubes. The table designed
for rockwool cubes will therefore have the overflow pipe
mounted much lower than for pots of expanded clay. Alternatively,
the timer can be set for much shorter periods. It will
be necessary to place the cubes on something such as plastic
matting to raise them slightly off the table. This will
allow excess moisture to drain downwards efficiently.
Good drainage is of crucial importance when
using rockwool cubes on a Flood and Drain table. It is
also very important to cover the table to exclude light.
Once again, this can be achieved by stretching white plastic
across the table. It is even more important with rockwool
cubes to ensure that the table is completely level and
therefore that all the plants receive the same amount
of the nutrient solution.
NFT
Nutrient Film Technique is usually referred
to as NFT. It involves the growing of plants in shallow
streams of nutrient solution inside plastic gullies. It
is a brilliant system and is now used widely for the cultivation
of tomatoes and other large plants. It has also been adapted
in recent years for the production of smaller plants such
as lettuces and strawberries. The principles are the same
but the size and layout of the gullies needs to reflect
the final size of the plants being grown.
It will only be possible within the scope
of this factsheet, to discuss the general principles as
they apply to the smaller grower. For anyone contemplating
using this system commercially, a recommended book on
the subject would be the ABC of NFT by Alan Cooper.
The first step to NFT is finding a suitable
channel. Steel is fine provided it is lined with plastic.
The ideal width is 10cm for smaller plants and up to 20cm
for large plants such as tomatoes and cucumbers. A single
strip of white plastic film can be laid in the gully and
then gathered up around the plants. Thus it serves as
a liner and also as a cover to exclude light from the
growing channels. This is the basic layout of modern commercial
NFT systems and it will be seen how simple and cheap the
system can be.
Once the plants are located in the channel,
the nutrient solution should be introduced at the higher
end and allowed to pass in a shallow stream down to the
lower end where it is collected and returned to the tank.
Although this is a very simple system, there are certain
things to bear in mind before embarking on it. In the
first place, the tank should be as large as practically
possible. This is because the conductivity and pH of the
solution will be changing all the time and a large tank
will minimise the effects of this and reduce the number
of times that you will need to check the solution. For
commercial growers it is advisable to retain at least
2 litres of tank volume per plant in the system. For smaller
operations, however that ratio should be increased to
at least 3-5 litres per plant. The larger the tank, the
better. It is also very important to ensure that the nutrient
is sufficiently oxygenated. Fortunately this is very easy
to achieve because there will be excess pumping capacity
that can easily be diverted back to the tank.
In normal operation, valve B is kept completely
open, allowing unrestricted supply of nutrient to the
plants. Valve A is closed down just enough to give the
desired flow rate at the gully ends. The solution that
is still passing back to the tank should be sufficient
to stir and agitate the tank vigorously and thus enrich
the solution with oxygen. This layout of pump plumbing
is very suitable for other systems such as rockwool cultivation.
When adjustments are made to pH or Conductivity,
it will be possible to close valve B completely, shutting
off supply to the plants, while opening valve A to the
fullest extent. This will increase the agitation in the
tank and make a very quick job of the adjustments. NB,
it is very important that there is not more solution in
the system than the tank can hold otherwise a power cut
could cause a flood.
Nutrient should be supplied to the gullies at between
1 and 2 litres per minute, depending upon the gully width.
This is easy to measure with a plastic drink bottle or
similar which can be held under the supply tube to one
gully while you measure the time it takes to fill. This
will be adjusted by opening or closing valve A, remembering
to keep valve B wide open.
You should now run your NFT system for a day or two to
make sure that there are no leaks before placing plants
in it.
Larger plants such as tomatoes are best propagated in
the rockwool wrapped cube and should be placed into NFT
gully as soon as roots begin to appear at the bottom of
the cube (not before). Smaller plants, such as lettuce,
herbs and strawberries can be placed bare rooted into
the nutrient film.
NFT System Management
Once your system is running you will notice
the rapid growth of a root mat in the nutrient channel.
The bare roots are interfacing directly with the nutrient
solution and this is the great strength and also a potential
weakness of the NFT system. The direct contact between
the roots and the solution makes for unparalleled growth
and superb plant performance, provided that the nutrient
solution fulfills the following requirements:
1. Correctly formulated for NFT NFT is the
most demanding form of hydroponics as far as the nutrient
solution is concerned. As there is no medium to act as
a buffer, the solution must be in good balance with all
the elements required for good plant growth. It is advisable
to insist on a twin pack liquid formulation such as Optimum
or Power Grow which is formulated specifically for NFT
systems. Ensure that the solution you choose has fully
chelated trace elements which is of great importance in
NFT.
2. Correct pH and Conductivity Once again, these things
are much more important in NFT than in passive systems.
PH should be maintained at 6 and needs checking and correcting
on a daily basis. Conductivity requirements may vary during
the life of the crop. A good starting point would be around
2 milliSiemens which is normal full strength for products
like Optimum or Power Gro. It may be advisable to increase
this with plants such as tomatoes when they are setting
fruit.
3. Aeration and temperature Nutrient solution should be
constantly agitated to ensure maximum aeration and heated
with an aquarium heater to maintain temperature around
18-22°C.
Rockwool Systems
Once you have propagated your new plants
in the SBS cubes, you can treat them in several different
ways. If you wish to carry on growing in rockwool, then
the next step will be to move the little plants into the
larger 75mm wrapped cubes.
Soak wrapped cubes in a weak and slightly
acidic nutrient solution such as Formulex. Ensure that
cubes are thoroughly wetted.
Gently remove small cubes from SBS tray and insert them
into the holes in the top of the wrapped cubes. Remember
to label all your plants clearly.
Place your plants in a warm sunny place to grow on. Check
them for moisture daily. Give them a sprinkle of nutrient
solution as needed.
Check the underside of the large cubes regularly. As soon
as new roots begin to emerge it is time to think about
planting them on once more.
Your plants are now a stage further, and a good bit larger.
Once again, you may wish to choose your best specimens
and discard, sell or give away the rest. As before, you
have the option of planting these plants into the garden
or even into pots of soil. The best way to grow them on
is in rockwool of course and here you have the choice
using culture slabs or the amazing new greenmix.
Culture Slabs
GRODAN / TALENT rockwool culture slabs come
in a great variety of shapes and sizes to suit commercial
growers. The best size for use by the home gardener is
the 90 cm (3 ft) or the 120 cm (4 ft) which is an ideal
size for growing tomatoes, cucumbers or plants of similar
size.
Culture slabs are wrapped in plastic to give
better performance. This plastic should not be removed.
Lay your culture slab on a clean surface.
This should preferably be its final location as it will
not be easy to move once it is planted up. Attention must
be paid to drainage. This can be achieved by placing the
slab on a board with a slight slope from end to end. Nutrient
will drain from the lower end of the slab and can either
be collected or allowed to run to waste. The easiest way
to handle slabs is by using the Aqua tray which holds
the slab firmly and has built in drainage holes.
Place culture slab into the aqua tray. Mark positions
on top of the slab where you intend to place the plants.
After placing a wrapped cube in the chosen place, draw
around it with a felt pen. Then make two diagonal cuts
wit a sharp knife forming an X inside the square. Do this
with all plant locations on the slab.
Make up at least 10 litres of nutrient solution. Pour
the solution slowly into one of the openings on top of
the slab. Keep pouring slowly until the slab is full.
The sides will bulge out at this point and it will be
obvious that the slab is completely full. Allow to stand
for at least an hour, preferably overnight.
Before planting, just lift the lower end of the slab out
of the tray and make a couple of short cuts in the plastic
sheet with a sharp knife. This will allow the nutrient
to drain out through the lower end of the aqua tray.
Fold back the cut pieces of plastic and place your wrapped
cubes on top of the culture slab. Do not remove plastic
sleeve from wrapped cube. Make sure that the rockwool
surfaces come into contact and are not separated by plastic.
Now place your aqua tray in a warm sunny place or underneath
a good quality horticultural light. The best way to supply
nutrient solution to the slab by drippers which should
be activated at least twice a day and should run until
surplus nutrient is flowing out from the slab. Alternatively,
you can water daily with a watering can. Once again, make
sure that watering continues until an excess runs out
from the bottom of the slab.
The cultivation of plants on rockwool slabs is a major
commercial horticultural technique. Thousands of acres
worldwide are devoted to it and it is obviously impossible
to give complete instructions here. For anyone who is
seriously interested in this method of growing plants,
a recommended book is "Gardening Indoors with Rockwool"
by George Van Patten which is available from Esoteric
Hydroponics.
Basic Layout of Recirculating Rockwool System Using
1.2m Slabs and Aqua Trays
Introduction
This system is based on normal commercial
practice in production of cucumbers, tomatoes, peppers
and certain flower crops such as roses and gerbera. It
is designed for mono-cultural cultivation and is not suitable
for mixed gardening. This design is for recirculation
of nutrients, if you intend to use a total loss system,
you will need a larger tank and provision for run-off.
Cultural practices will differ with total loss as opposed
to recirculation.
This system will suit a larger growing area
and is highly recommended with the following provisions.
Most plants grown in this system will need
support from the above. This is especially true of climbing
plants such as tomatoes and cucumbers.
This system is based on the use of aqua trays in steel
channels. Each tray is 1.3m long and contains one slab.
Plant spacing will depend on the crop but will usually
be between 2 and 6 plants per slab.
Steel channel is recommended to hold the aqua trays. This
can be acquired at any sheet metal workshop where it will
be folded to your requirements. The lightest gauge will
do and it must be galvinised. Remember to line the channel
with plastic sheet to ensure that nutrient solution does
not come into contact with the metal. An extra length
of the same channel will serve to collect the nutrient
run-off at the end of the channels and return it to the
tank.
Layout
The tank position is dictated by the system
layout. It must be below the lower ends of the rows and
also needs to be close to the tap or hose end. Tank volume
should be at least 2 litres per plant in the system. Larger
volume is better.
Flow rate at all drippers should be approximately the
same. This is easily measured with a jug and a stopwatch.
In larger systems, there may be a fall off in pressure
between the rows with the furthest row getting inadequate
supply. If this happens, an extra PVC pipe should be added
to join points A and B. This will equalise pressure in
the system and ensure that all drippers run equally. In
most set ups this will be unnecessary and point B can
be closed off with an end cap.
A line filter should be included between the pump and
the outlets to guard against dripper blockage. This filter
will require regular checking.
A bypass should be included in the tank/pump set up. This
will serve two purposes, firstly it will provide accurate
control of supply to the drippers. This will be achieved
by adjustment of the gate valve on the bypass. Secondly,
it will ensure that the pump runs freely and adds high
levels of oxygen to the nutrient solution.
Although this is a very simple system, there are certain
things to bear in mind before embarking on it. In the
first place the tank should be as large as practically
possible. This is because the conductivity and pH of the
solution will be changing all the time and a large tank
will minimise the effects of this and reduce the number
of times that you will need to check the solution.
For commercial growers it is advisable to
retain at least 2 litres of tank volume per plant in the
system. The larger the tank, the better. It is also very
important to ensure that the nutrient is sufficiently
oxygenated. Fortunately this is very easy to achieve because
there will be excess pumping capacity that can easily
be diverted back to the tank.